Foundation and Soil improvement

Large diameter soil-cement column (RAS) construction method

1. Introduction

The large-diameter soil-cement column (RAS) construction method is a deep mechanical mixing method used for ground stabilization. In this method, soft soil is mixed with cement grout using a dual-rod, twin-blade system with independent and counter-rotating blades, ensuring high-quality, uniform piles. The inner rod, attached to a high-torque drill bit, penetrates the soil, while the outer rod facilitates the cement-soil mixing. This counter-rotational mechanism achieves a superior mix quality compared to traditional Cement Deep Mixing (CDM) methods, with RAS capable of creating piles up to 2.5 m in diameter.

Compared to traditional CDM methods, the RAS construction method has the following advantages:

  • Positioning System: The “equipment guidance” function allows for accurate guidance of construction machinery using RTK-GNSS, which provides real-time positioning information with 2-3 cm horizontal accuracy and 3-4 cm vertical accuracy via a mobile station on the drill rig or a base station.
  • Safety: risks to workers from direct exposure to the drill rig are minimized.
  • Real-Time Monitoring-Control System: The “Monitoring-Control System” allows engineers to monitor work progress in real time.
  • Compatibility: The “Monitoring-Control System” is compatible with both deep mixing and shallow mixing methods (mass stabilization - block stability type B).
  • Remote Monitoring System: Work progress can be remotely monitored from outside the drill rig using an external screen.

Table 1. Comparison between RAS and Traditional CDM Technologies

Attribute

RAS Technology

Traditional CDM Technology

Pile Diameter (mm)

1400 - 2500

400 - 1200

Uniformity

- Uniform column quality due to specialized drill head design, eliminating “turning together” issues in cohesive soils

- Does not fully eliminate this issue

Backflow

- Smooth backflow with uniform mixing, sludge lifted gently via screw rotation around the drill rod, reducing impact on surrounding structures

- Rougher backflow, lacks screw rotation for efficient material lifting

Drilling Capacity

- Independent twin-blade system allows for efficient penetration of hard soil layers

- Limited penetration in hard soil layers

Quality Control

- Synchronized computer-based real-time monitoring system

- Asynchronous control system


This technology has seen extensive application in major projects in Japan since the early 21st century. In Vietnam, FECON introduced RAS technology for the first time at Berths 5 & 6 of Lach Huyen Port, Hai Phong.

2. Scope of application

  • Ground improvement and settlement prevention for civil, industrial, and transportation structures
  • Use as retaining walls
  • Liquefaction prevention
  • Slope and embankment stabilization
  • Prevention of uplift

3. Construction sequence

The RAS column construction sequence consists of the following main steps.

Figure 1. RAS column construction sequence

4. Technology video

REFERENCES

[1] Raito Kogyo (2013). Technical publication for high-pressure injection mixing method, p11 (in Japanese)

[2] Kenji Mori et al. (2020). Invited lecture: recent trends in the development of deep mixing methods in Japan

[3] Japan Cement Association (1985). Manual for ground improvement using cement binder (in Japanese).

[4] RASS Column Association (2016). Design and construction manual for RAS COLUMN Method (in Japanese).

[5] TCVN 9403:2012. Gia cố nền đất yếu – phương pháp trụ đất xi măng